Bejon A. Boranian Posted January 5, 2023 Share Posted January 5, 2023 NEW for 2023: "GraybaR" & first pressing "WESTINGHOUSE" (2nd version). 2022 "Flex-O-Ramic" shown as comparison. Penny shows size. PICS: 1 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted January 6, 2023 Author Share Posted January 6, 2023 Material used: JB Weld, foil, gold paint (GraybaR only). BOTH the "GraybaR" and "Flex-O-Ramic" are made from different ratio mix of the JB Weld. Ratio mix controls the hardness and shine level. 2 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 ...Improved process for using recycled plastic waste to make fan parts... Process is my usual heating method I use to make low voltage insulators. However: Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 ...Yes, by using aluminium waste can (bottom portion) I can make an easy "Plastic mould" for shaping heated plastic. Cool down is necessary, especially if still hot. In theory, the 2 halves should separate relatively easy... 🤔 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 ...🤔 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 ...Doh-! 😵 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 ..The fun part: Seeing how it turns out 💡 This is one my largest parts made in one piece... ...Uses range from fan bases to motor shell material. (Depending on how its finished and details added) Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 Its round and has a bit of sparkle to it: On first PIC: "... Enterprise, prepare for Saucer Separation-!" Second PIC: Colors and pattern shown. Colors dependent on lighting, but is mainly a light turquoise green. Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted June 19, 2023 Author Share Posted June 19, 2023 ...Last PICS for now: Fan idea 1: Recycled plastic and metal desk fan with lamp options. Fan idea 2: "Jumbo" mini Belt-Drive Battery fan, high efficiency to size ratio. Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted July 21, 2023 Author Share Posted July 21, 2023 ...Casting my own fan bases, using recycled plastic waste. Process: Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted July 21, 2023 Author Share Posted July 21, 2023 ...Continued... 2 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted July 21, 2023 Author Share Posted July 21, 2023 ...A total of 6 bases, rapidly made. Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted July 21, 2023 Author Share Posted July 21, 2023 ...There are variations: Note: 3-Part cast VS. 1-Part: 3-part may be useful for different separate colors in one base. 1-Part is for overall smoothness and structural integrity. (3-part is my 1st ever test casting) (1-Part is my latest made) Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted July 21, 2023 Author Share Posted July 21, 2023 ...Last one for now: These raw fan bases made await finishing. The sky is the limit to how they can be used. 💡 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted July 21, 2023 Author Share Posted July 21, 2023 ...This base has been prepped for slide switch & trunnion mount: During sanding process, a reddish transfer pattern appeared. I shaped the very top of base, to resemble a "ball" during sanding... ..this adds a decorative look to it. Result shown: 1 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 19, 2023 Author Share Posted December 19, 2023 ...I am trying a more "complex" method... Results: 1 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 19, 2023 Author Share Posted December 19, 2023 ...1st try, and 2nd attempt: (2nd attempt has complete set of vents, Not sanded/ polished/ drilled) (1st try has motor mounted, some flaws, it IS sanded and polished lightly.) Results: Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 19, 2023 Author Share Posted December 19, 2023 ...Going for a 3rd attempt: Adding details, This is for my "GEMERSON" line of fans. "GEME" front/rear end bell covers in the works... ...the goal is to have an easy to fill, Reusable, detailed master copy. The plastic used is of salvage/ recycled origin. The metal used is all magnetic type, junk/salvage origin. Quote Link to comment Share on other sites More sharing options...
George Durbin Posted December 19, 2023 Share Posted December 19, 2023 Very nice! You get better as you practice! Soon it will be easier I hope!! Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 19, 2023 Author Share Posted December 19, 2023 ...3rd try: Results and comparison between first 2... Development in progress... ... the "GEME" needs to be more pronounced... ...It removed easily this time: See PICS: Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 20, 2023 Author Share Posted December 20, 2023 ...Here's a method I found helps etch, smooth and chemically sand metal if used carefully... ...Toilet cleaner... Results: Letters look much more pronounced. 1 Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 22, 2023 Author Share Posted December 22, 2023 ...Tried my hand at painting the letters today: Red one is 8th attempt casting using 6 different recycled plastics... GREEN "slag" plastic is 3 types (12th attempt), with variation vent design. Results: Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 22, 2023 Author Share Posted December 22, 2023 Trying on blades: One is real Brass, The other looks very much like Brass, However, it is actually plastic. GEMERSON is a fusion of GE & Emerson Electric, Thus, it can sport either blade design. Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 22, 2023 Author Share Posted December 22, 2023 ...ELEKTROMERE fans... ...The only surviving PIC of... Seen here: Quote Link to comment Share on other sites More sharing options...
Bejon A. Boranian Posted December 22, 2023 Author Share Posted December 22, 2023 ...ELEKTROMERE "flower" design gives me ideas: Very simple, yet decorative. Bottom most flower is a variation of the "Gemerson Blade Flower" Quote Link to comment Share on other sites More sharing options...
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