Rewind Marelli Breva ceiling fan

[Dan Nguyen]

I started to rewind a Breva ceiling fan motor.

These are the first steps, making shaping molds for coils .
The mold is mica plastic and laser cut

The cost of making these 8 mica molds is high, but in return, each time I work I will get 8 coils.

—Will continue to update—

Edited October 11, 2023 by Dan Nguyen

[Dan Nguyen]

Done for the 16 enameled coils

Edited October 11, 2023 by Dan Nguyen

[Jim Henderson]

WOW!

[Dan Nguyen]

Rewind the field coil

Everything is wrapped in two layers of fabric, the innermost layer is glass fabric to increase insulation, the outermost layer is cotton fabric

 

[Dan Nguyen]

Cover each coil with fabric (armature)

 

[Dan Nguyen]

All coils are in their correct positions.
I will bathe this rotor in electric vane varnish
 

 

[Dan Nguyen]

Shaping

[Dan Nguyen]

And ends

[Dan Nguyen]

I have completed the restoration, all is perfect.

The parameters of speed, temperature, and capacity are standard.

 

 

[Geoff Dunaway]

Wow U do amazing work !!!

[Stephen Chew]

Awesome work!!

 

[Mel Lagarde]

Dan 

Holy cow, your work is incredible.  The talent in the AFCA is off the charts.  Thank you so much for taking the time to post this for us.  

[Dave Hoatson]

Amazing!

[Evan Atkinson]

You take motor restoration to the next level Dan. Very well done. Masterful, beautiful work 😍

[Dan Nguyen]

Thank you for the words of encouragement from all of you. And I'm still continuing to rewind other Marelli ceiling fans, I want to bring them back as close to the originals as possible.
 

 

[Paul Michael]

Great work Dân! The more I see them, the more I like Marellis.

[Jim Dunn]

Awesome work DAN👍