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Ketcher Fan CAD


Louis Luu

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I made the iron core hollow with 2mm thickness....less weight and cost effective.  The bell two side piece will be printed in brass.  The iron core for the wire is a bit smaller in diameter than the drawings so wires can be wrapped.

 

image.png.2abad88eb2cb8187420547977b44e7a7.png

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2 hours ago, Louis Luu said:

I made the iron core hollow with 2mm thickness....less weight and cost effective.  The bell two side piece will be printed in brass.  The iron core for the wire is a bit smaller in diameter than the drawings so wires can be wrapped.

Is this going to be
a working model?

Edited by Jim Kovar
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3 minutes ago, Jim Kovar said:

Is this going to be
a working model?

Hope so.  I got me a demo winding motor to try to figure how to wind motors and hook them up.  I will most likely need help from David Cherry with the machining....not very good at that.

I am aiming for a toy size with the ceiling blade portion around 12 inch in diameter.

 

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Fixed the curvatures on the end cap.  A bit blending will get rid o the sharp lines.  The end cap is removable.  The two columns are separate and will make winding easier.

 

image.thumb.png.367b1cb18218411f93e278354ea951e2.png

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13 minutes ago, Jim Kovar said:

Magnetic short circuit...

image.thumb.png.367b1cb18218411f93e278354ea951e2.png.8ec802c15143e707aeecfdd032e067eb.png

Please explain.  I think I figured out what you are saying....I will fix it tomorrow.

 

Edited by Louis Luu
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24 minutes ago, Jim Kovar said:

The green pieces would
have to be nonmagnetic.

Screenshot_20230412-011829_Drive.thumb.jpg.2061935c08ed156f997c6fe2eaed5f40.jpg

Brass most likely would
have been used.

Can the endbells be brass? 

The green part I can print in non-magnetic steel.  The rest I can print in magnetic steel.

 

 

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Screenshot_20230412-021146_Drive.thumb.jpg.7d4b299b25215e43914ac191229e5b60.jpg

The magnetic circuit of the Ketcher motor is basically like joining two 2-coil bipolar motors together, bottom to bottom.

84909164_Screenshot_20230412-015142_Drive(1)(1)(1).thumb.jpg.9dbe3d4b65c1ebdbd13a07653115acfa.jpg1950157874_Screenshot_20230412-015142_Drive(1)(1).thumb.jpg.d97573c8b98b8d7a892ec151c0de0a48.jpg

ldeally, the magnetic flux (the dashed lines) would be confined to field's iron cores, pole pieces and armatures.

And the unavoidable but nessessary small air gaps between the pole faces and armatures.

Edited by Jim Kovar
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All fixed.  The two pieces holding the magnet pole will be used as attachment points for the swivel and ceiling attachments and printed in brass. 

image.thumb.png.7139a4bc8202ca6d3d6f0dfe8107c0e2.pngimage.thumb.png.5cd02d9f9cae0ab5fe5d46802064a15d.png

Edited by Louis Luu
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I’m not sure how true to the drawings you are intending to be, but to my eye the original assembly was something like this.

 

Anthony

04C15FDE-B739-47BD-876E-B523A1ADFC5A.jpeg

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7 minutes ago, Anthony Villanacci said:

I’m not sure how true to the drawings you are intending to be, but to my eye the original assembly was something like this.

 

Anthony

04C15FDE-B739-47BD-876E-B523A1ADFC5A.jpeg

Makes more sense.  I will fix this.

 

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On second thought, I’d wager the spacers were a single cast piece on each end. Makes more sense from a manufacturing point of view. My proportions are off in the drawing but hopefully you get the idea.

I like your idea to recreate this motor from the drawings, I’m excited to see your progress.

Anthony

64E4F754-D170-4F49-8F38-7205FF09EBF3.jpeg

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2 hours ago, Anthony Villanacci said:

...to my eye the original assembly was something like this.

Anthony, I think you are dead on.

I especially dig and totally agree with your spacer bracket revision.

Screenshot_20230413-112840_Chrome.thumb.jpg.2bb642bce2763564de6c09460077b649.jpg

This would ensure perfect spacing between the cores and make for a more rigid assemblage.

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I also dig your integral one piece cores.

Screenshot_20230413-113301_Chrome.thumb.jpg.8b37cb4d4557bcc4a042e634264cdcca.jpg

No magnetic joints...
   Less reluctance...
That's a good thing!

Edited by Jim Kovar
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